Conference Reflections and Takeaways

I recently returned from the WT Wearables Conference in Shanghai, where I had the privilege of both presenting and learning from leaders across the wearables industry. It was a fantastic forum to connect with experts ranging from advanced sensor developers and materials scientists to government innovation labs and device manufacturers. Co-presenting alongside these passionate professionals was humbling – their insights into emerging wearable technologies and real-world applications were truly inspiring. The experience reinforced that at Employ Health, our role is to be a trusted advisor in this fast-evolving space, helping our clients cut through the hype and apply wearables in practical, cost-effective ways.

Global Trends Driving Wearable Technology

 

Steady Market Growth

The global wearables market continues to expand each year. Industry data shows worldwide wearable device shipments grew about 5% last year [1]. In value terms, the wearable technology market was estimated at roughly $84 billion in 2024 and is projected to more than double to $186 billion by 2030, which implies a healthy ~13% annual growth [2]. Certain segments – especially health-related wearables – are growing even faster. For example, analysts forecast the wearable health sensors market will expand around 16% annually through 2030 [3], and some niche reports project growth rates as high as 25–30% as medical-grade wearables gain traction. Regions like China and the U.S. are leading this charge with particularly rapid adoption. It’s clear that wearable tech is no longer a novelty; it’s becoming mainstream as capabilities improve and costs gradually come down.

Through our on-site physio programs, we often work with worker’s to provide tailored exercise plans to build up their strength. And our data shows that stronger people are far less likely to get injured.

Government and Industry Investment

Another notable trend is the significant investment by governments and large firms into the underpinning technologies that make wearables possible. Around the world, public and private sectors are funding R&D in sensors, battery technology, and materials science. The dual aim is to drive innovation that can tackle large-scale health challenges (like chronic disease management) and to develop valuable intellectual property that can be licensed to device manufacturers. In short, many countries see wearables as a strategic tool – both for improving public health outcomes and for economic opportunity in the tech sector.

Global Health Challenges as a Catalyst

The excitement around wearables is ultimately rooted in urgent health and demographic trends. Across Australia, New Zealand, and globally, organizations face similar challenges: an aging population, a rise in chronic diseases, and the high costs associated with both. Healthcare expenditures are surging – for instance, in the United States, roughly 90% of the nation’s $4.9 trillion annual healthcare spend is for people with chronic health conditions [4]. Chronic diseases such as heart disease, diabetes, and others now cause about 7 in 10 deaths in the U.S. [5]. Australia and New Zealand mirror these issues with escalating rates of preventable chronic illness, which drive up insurance and workers’ compensation costs. There is also a growing consumer demand for personalized medicine – people want tailored wellness insights and preventive care, not one-size-fits-all solutions. Together, these factors create a strong impetus for wearable technology: if used wisely, wearables have potential to help monitor health, catch early warning signs, and reduce the burden of chronic disease. This promise is why governments, healthcare providers, and employers are all paying close attention to wearables as part of the solution.

Wearables in Workplace Wellness

Notably, the corporate world has begun embracing wearables to improve employee health and productivity. Many employers see value in encouraging healthier lifestyles and proactive health monitoring. In fact, half of U.S. employers now provide fitness wearables to their employees as part of wellness programs [6]. This trend is driven by clear benefits: when employees engage in wellness initiatives (like step challenges or monitoring their sleep and activity), companies often see fewer sick days, higher productivity, and even lower healthcare premiums over time. Employees, for their part, have been receptive – nearly 45% of Americans are already tracking their personal health or fitness via a smartwatch or fitness band [7]. In our experience, industries ranging from food manufacturing and warehousing to corporate offices and pharmaceuticals are experimenting with wearables. The applications vary – from monitoring physical strain and fatigue in manual labor jobs, to promoting movement and better posture in sedentary office roles – but the end goal is the same: healthier, safer, and more engaged employees.

Mixed Results Our Pragmatic Approach to Wearables

At Employ Health, we leverage a lot of technology in our workplace health programs, including wearables – but we remain hardware agnostic and highly pragmatic.

Our philosophy is to start with the problem we’re trying to solve and then identify the most cost-effective tool to solve it, rather than starting with the gadget du jour. Over the years we’ve seen mixed results with wearables in practice. Some client organizations have found tremendous utility in wearables, gaining new insights into worker health or injury risks. Others have found that, at the current stage of the technology, the cost–benefit tradeoff just isn’t there – sometimes the same information can be gathered via simpler or cheaper means. One common concern is the long-term cost: purchasing devices is one thing, but when you factor in software subscriptions, device replacements, and program management over (say) a 5-10 year period, the investment can be significant. If that investment doesn’t yield a clear improvement in outcomes or savings, it may not be justified yet.

We advise clients to approach wearables with a critical, outcome-oriented mindset. In short, wearables are a means to an end, not a silver bullet on their own. Our role as a trusted advisor is to help determine when a high-tech wearable solution makes sense – and when a low-tech solution might actually be more effective.

Key Challenges in Today’s Wearables

Even as the wearable market grows, all companies in this space are racing to overcome a similar set of technical challenges. These came up often at the conference and are important to understand:

Battery Life vs. Data Richness:

A recurring theme is the trade-off between continuous, data-rich monitoring and power consumption. Collecting a wealth of real-time data – for example, streaming multiple metrics like heart rate variability (HRV), heart rate, and blood oxygen (SpO₂) from a single small device – is extremely power-hungry. Yet users and workplaces alike prefer devices that are small and non-intrusive, which inherently limits battery size. This tension often forces compromises: either a device is made larger/bulkier to house a bigger battery, or it captures fewer variables to preserve battery life, or it requires more frequent charging. Improving battery efficiency is critical for next-gen wearables.

Sensor Accuracy and Reliability:

Wearable makers are in a constant push to refine their sensor technology to match the accuracy of gold-standard medical or industrial instruments. Today’s wearables can measure many things – heart rhythms, oxygen saturation, stress levels, movement patterns, and more – but not all of these measurements are fully reliable or diagnostic-grade yet. The gap is closing, but it’s still there for many metrics. Accuracy matters because in a workplace setting, false alarms or incorrect data can erode trust in the device.

Form Factor and User Experience:

One of the main barriers to long-term adoption of wearables is simply whether people like wearing them. Device form factor – the size, weight, and comfort of a wearable – hugely influences user compliance. Many current wearables (especially industrial or medical devices) are still fairly bulky or awkward for continuous wear. If a device irritates the skin, gets in the way of manual work, or just feels like a nuisance, employees will eventually stop using it.

Cost and Scalability:

For wearable solutions to be adopted at scale, the unit cost and total cost of ownership must come down. Outfitting a workforce of 500 or 1,000 people with devices – and maintaining the data infrastructure – can be a major expense. As long as hardware prices and ongoing subscription fees remain high, cost will be a barrier to entry. From the buyer’s perspective, it’s essential to calculate ROI.

Breakthroughs on the Horizon Sensors and Materials as Heroes

 

One clear message from the conference was that the next generation of wearables (“Wearables 2.0”) will look very different, thanks to breakthroughs at the materials and sensor level. The unsung heroes are the companies developing advanced sensors, novel materials, and power solutions. Just as improvements in battery technology propelled electric vehicles, advancements in sensor and material tech are paving the way for dramatic improvements in wearables.

Some exciting innovations in the pipeline include: graphene oxide-based biosensors, ultra-efficient RF sensors, textile-integrated supercapacitors, skin-friendly adhesives, hydrophilic films, microfluidics, transdermal components, and flexible printed circuits. These advances will make wearables less invasive, more reliable, and more cost-effective.

Key Considerations Implementing Wearables at Work

If you’re thinking about bringing wearables into your workplace health and safety program, it’s important to approach it thoughtfully. Here are some practical considerations:

1. Define the Problem

Be clear on the specific issue to address.

2. Black Box Thinking

Ask whether algorithms are transparent or a ‘black box.’

3. Fit for Use

Ensure the tech is the right tool for the job.

4. ROI

Consider lifetime costs vs. measurable benefits.

5. Security and Data Privacy

How is data captured, stored, and processed? Audit tools like Employ Health’s can help [8].

6. End User Compliance

Will employees realistically wear and use the device?

Looking Ahead Final Thoughts on Wearables in Workplace Health

In summary, the world of wearables is on the cusp of exciting changes. Just as electric vehicles needed better batteries to take off, wearables are poised to leap forward as new sensors, materials, and power solutions come online. We can expect “Wearables 2.0” to address many of today’s limitations – longer battery life, better accuracy, greater comfort, and lower costs.

For companies and health professionals, the message is to stay curious but discerning. Wearables can improve health outcomes, reduce healthcare costs, and enhance wellness – but realizing that potential requires thoughtful implementation. At Employ Health, we keep abreast of these innovations and guide our clients with optimism and pragmatism.

The Future of Workplace Health A new way to strengthen your health strategy

If you’d like to explore how wearable technology might fit into your organization’s health and safety strategy, please contact us via our online form.

References

1. IDC – Worldwide Wearables Market (Aug 2025): global shipment growth

2. Grand View Research – Wearable Tech Market Forecast (2025–2030): market size and CAGR

3. Mordor Intelligence – Wearable Sensors Market Outlook: ~16.6% CAGR (2025–2030)

4. CDC – Chronic Disease Impact in the US: health spend and prevalence stats

5. CDC – Chronic Disease Mortality: 7 in 10 deaths due to chronic conditions

6. PatentPC Digital Health Report – Corporate Wellness and Wearables: employer adoption

7. Pew Research Center – Health Tracking and Wearables: adoption rates

8. Employ Health – Digital Security Audit Tool: https://www.employhealth.com.au/datatechnology/digital-security/

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